In 1991, SSR learned of the advanced technology known as Semi-Solid Forging (SSF). This technology was being used by the aircraft industry to manufacture parts that required low weight and reliability. SSR then acquired a license to use SSF technology from Alumax Laboratories. They conducted research and development for one year and created their patented wheel manufacturing plant in Nara, Japan. By combining the best features of casting and forging, SSR implemented them in the manufacturing process of SSF. Further research led scientists to develop a process whereby mixing alloys during the solidification process changed the original microstructure of the alloy from a branch-like structure to a globule granular structure. Alumax then perfected the aluminum stirring process, Magneto-Hydro Dynamics (MHD), and created the basis of SSF technology which results in a pure cylindrical alloy billet free of non-metals, gasses, oxides and other impurities. This MHD billet, when heated to a specific temperature, holds a semi-solid form. The billet is then pressed into a mold at a high rate keeping the preferred globule granular microstructure as the new shape is formed. The end product is very dense and strong. SSR is the only wheel manufacturer in the world to produce SSF aluminum wheels. SSR continues to research ways to further develop SSF, creating reliable, durable, and lightweight wheels.
SSR one piece wheels are seamless, precise, light-weight, and strong. SSR manufactures all one piece wheels with SSF technology. SSR starts with an MHD (Magneto-Hydro Dynamics) billet piece of aluminum which is heated to a semi-solid semi-molten state. The material is then pressed in through the SSF machine at an extremely high rate creating the wheel. It is then cooled down and cleaned via air gun. The wheels are thoroughly inspected for imperfections and are sent to the painting process.